Specialists in the production of precision lost wax investment castings in a range of materials, sizes & quantities
Our award-winning Kidderminster foundry produces high quality investment castings in a wide range of ferrous and non-ferrous materials. Several tooling options are available to suit various volumes, lead times & finishes.
- 3,000m² facility
- 100+ materials
- 50 years of experience
- Ra 3.2µm smooth surface finish
Would you like to discuss a project?
Telephone: +44 (0) 1562 827575
Email: sales@newbyfoundries.co.uk
Large Precision Castings
Robotic manipulation systems enable parts up to 75kg to be produced.
High Tolerance & Fine Surface Finish
Dimensional tolerance of ±0.1mm up to 20mm & surface finish of Ra 3.2µm.
High or Low Volume Runs
Cost effective for 1 off prototypes & continuous high volume production.
PROCESSES
The tooling options available to customers include aluminium or resin die tooling and silicon tooling. We also offer printed tooling and several printed wax processes which can significantly reduce lead times and tooling costs for small batches. This range of processes means we can provide our customers with great flexibility not only in terms of quantity and lead time, but also tolerance and surface finish.
Find out more about the processes Newby Foundries offer below.
Aluminium Tooling
- High accuracy
- Low wear
- Excellent surface finish
- Fully automated for high volume
- Manual for low to medium volume
Printed Wax Patterns
- Short lead time
- Good surface finish
- No tooling required
Materials
We cast many grades of steel, iron, aluminium and many more non-ferrous materials. Customer specific grades are also available on request. Our furnaces and mould manipulation equipment allow us to cast parts ranging from intricate jewellery pieces to large 75kg industrial housings.
We can produce various grades of the following materials. Non-standard and customer specific grades are available on request.
Steel
- Carbon
- Stainless
- Duplex and super duplex stainless
- High nickel alloys
- Heat resist alloys
Iron
- Ductile (spheroidal graphite, SG, or nodular)
- NiResist
Non-Ferrous
- Aluminium
- LM25
- EN-AC-46100
- Brass
- Phosphor bronze
- Beryllium copper
- Cobalt alloys (e.g. Stellite)
- Nickel alloys (e.g. Inconel)
Newby Foundries are committed to sourcing materials from companies that share our values in relation to human rights, ethics and environmental responsibility. We demand our suppliers comply with our code of conduct, and meet our sustainability expectations, including conflict free sourcing of materials. To ensure this commitment is fulfilled Newby Foundries ensures that its products are produced using only materials which can be proven to have originated from non-conflict sources.
EQUIPMENT
Wax Manufacture
- 3x automatic injection wax presses
- 1x manual wax presses
- 1x large 100 tonne injection wax press
- 1x water soluble wax press
Shell Manufacture
- 2x shellmaker robots
- 28 station drying rack
- 3x slurry tanks
- 4x stucco machines
Foundry
- 1x de-waxing autoclave
- 3x pre-heat furnace
- 2x 40kg roll-over furnace
- 2x 30kg roll-over furnace
- 1x 150kg tilt pour furnace
- 1x 300kg aluminium melting unit
- 1x 300kg manipulator
Finishing
- 1x carousel shot-blast cabinet
- 1x Y-track shot-blast cabinet
- 1x cut-off machine
- 2x linishing machines
- 2x grit-blast cabinets
- 2x steel shot-blast
OTHER SERVICES
Discover the services Newby Foundries Investment Casting can also assist with:
QUALITY
- Material testing laboratory
- Dimensional analysis reports
- PPAP & APQP
- MPI, DPI & X-ray
- Pressure testing
- Ultrasonic testing
- HIP
FINISHING
- Machining
- Heat treatment
- Impregnation
- Plating
- Electro polishing
- Pickling & passivating
- Anodising
- Painting
Divisions
Explore the Newby Foundries Group
The Newby Foundries Group produce high quality castings in a variety of materials, sizes & finishes across our 4 sites. Our range of casting processes, combined with our ability to develop castings from prototype through to production means we can provide customers with an optimal casting solution for many applications.
contact Newby Foundries Investment casting
Newby Foundries are specialists in the production of precision lost wax investment castings in a range of materials, sizes & quantities.
Contact us to arrange a consultation or to chat to one of our team members today.
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Telephone: +44 (0) 1562 827575
Email: sales@newbyfoundries.co.uk
Address:
Firs Industrial Estate, Ricketts Close, Off Oldington lane, Kidderminster, Worcestershire, DY11 7QN
Lost Wax Development Ltd. T/A: Newby Foundries Investment Casting