STEEL CASTING

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Specialists in steel foundry, the production of steel sand castings in a range of grades, sizes & quantities

Our established steel foundry in the West Midlands produces high quality carbon & stainless steel castings in various grades, sizes and quantities using the airset and shell casting processes.

  • 9,000m² Facility
  • 5,500kg of Steel Cast Daily
  • 4 Induction Furnaces
  • 4 Continuous Mixer Slingers

Would you like to discuss a project?

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Large Steel Castings

Airset moulded parts up to 750kg can be cast.

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High Dimensional Accuracy

We produce steel shell castings to a CT9 tolerance.

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Short Lead Times

Castings can be turned around faster than many competitors.

PROCESSES

Primarily our steel foundry produces castings using the airset moulding process, this is most suited to low or medium volume production and large steel castings. Utilising the facilities of the Newby Foundries Group we are also able to offer shell moulded steel castings which offer a higher tolerance and finer surface finish, and can be produced in higher volumes than airset steel castings. We also have access to group 3D sand printing facilities, therefore we can provide customers with the most suitable casting solution for many applications, from 1 offs to thousands.

Find out more about the processes we offer at our steel foundry below.

Iron Shell

Shell Moulding

  • Resin bonded using polygram machines
  • Medium to high volume
  • Plate size 600x400mm
  • Up to 20kg
  • Fine surface finish
  • Strong, complex core assemblies
Steel Airset

Airset Moulding

  • Chemically bonded and hand rammed
  • Low to medium volume
  • Resin tooling is available in various grades
  • Suitable for large cores and castings
Iron Coldbox

Cold Box Core blowing

  • Gas cured blown sand
  • Used in combination with other processes
  • Low to high volume
  • Lower cost tooling
  • Fast curing
  • Resin tooling is available in various grades
  • High tolerance
  • Smooth surface finish
Steel Sand Prinitng

3D Sand Printing

  • Furan system
  • 1,800 x 1,000 x 700mm bed size
  • Layer thickness: 0.28mm
  • No tooling required
  • Moulds and cores produced without tooling

Materials

We produce carbon, stainless, duplex and super duplex stainless steel castings as well as high nickel alloys and heat resist alloys. Customer specific grades are also available on request. Our range of furnaces allow us to cast parts from as light as 1kg up to 750kg.

We can produce the following materials. Non-standard and customer specific grades are available on request.

Carbon Steel

Carbon
steel

Range of grades with varying strength & ductility.

Stainless Steel

Stainless
Steel

Increased corrosion resistance.

Duplex Steel

Duplex & Super Duplex Stainless Steel

Increased strength.

High Nickel

High Nickel Alloys

Extreme corrosion resistance.

Heat Resist

Heat Resist Alloys

Suitable for high temperature applications.

Newby Foundries are committed to sourcing materials from companies that share our values in relation to human rights, ethics and environmental responsibility. We demand our suppliers comply with our code of conduct, and meet our sustainability expectations, including conflict free sourcing of materials. To ensure this commitment is fulfilled Newby Foundries ensures that its products are produced using only materials which can be proven to have originated from non-conflict sources.

Sectors

Newby foundries Steel operate in the following industries:

Newby Foundries Steel supply castings such as valves, impellers, brackets, and housings to a diverse range of customers. These include marine, petrochemical, rail and automotive OEMs as well as general engineering.

MARINE

PUMP

Rail

Oil & Gas

Defence

Construction

Engineering

Automotive

EQUIPMENT

Moulding

  • 4x Continuous mixer slingers
  • Flood coater
  • 2x Manipulation arms
  • 5 tonne & 10 tonne cranes
  • 2x roller track systems

Melting

  • 3x 600kg induction furnaces
  • 1x 200kg induction furnace
  • 16 element spectrograph
  • Overhead extraction unit

Sand reclamation

  • 10 tonne per hour attrition unit

Finishing

  • Air-arc cutting/gouging
  • Table shot blast machine
  • Hanger shot blast machine
  • Heat treatment furnace
Home Steel
Furnace

OTHER SERVICES

Discover the services Newby Foundries Steel can also assist with:

Iron Gallery Quality

QUALITY

  • Material testing laboratory
  • Dimensional analysis reports
  • PPAP & APQP
  • MPI, DPI & X-ray
  • Pressure testing
  • Ultrasonic testing
Steel Finishing

FINISHING

  • Machining
  • Heat treatment
  • Pickling & passivating
  • Plating
  • Painting
  • Galvanising

Divisions

Explore the Newby Foundries Group

The Newby Foundries Group produce high quality castings in a variety of materials, sizes & finishes across our 4 sites. Our range of casting processes, combined with our ability to develop castings from prototype through to production means we can provide customers with an optimal casting solution for many applications.

Our established steel foundry produces quality castings with short lead times at competitive prices

Would you like to discuss a project?

contact Newby Foundries steel

Newby Foundries are specialists in the production of steel sand castings in a range of grades, sizes & quantities.

Contact us to arrange a consultation or to chat to one of our team members today.





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    Telephone: +44 (0) 121 555 7615
    Email: sales@newbyfoundries.co.uk

    Address:
    Newby Foundries Ltd. Steel Castings Division, 1 Cornwall Road, Smethwick, B66 2JT

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